Basic Info.
Designed Speed
＞400pcs/min
Production Speed
250-600 PCS/Min
Computer Control Panel
Computer Control Panel
Product Specification
Extra Large
Automatic Grade
Full Automatic
Certification
CE, Gsg, ISO
Dimension (L*W*H)
2.9m*1.99m*2.81m
Processing Type
Convert Machine
Product Size
S M L XL XXL
Air Consumption
1000L/Min
Transport Package
Wooden Box
Specification
CE, ISO & GSG
Origin
Guangdong, China (Mainland)
Product Description
Full-Servo Disposable Baby Pull-up Diaper / Pant Manufacturing MachineStable output capacity of 600 pieces per minute or 36,000 pieces per hour.
Fully servo motor driving system.Features1, Fully servo motor driving system for precise transmission.
2, 3D cotton core formed in drum type.
3, Constant tension control rolling drive.
4, Automatic non-stop roll replacing.
5, Pneunatic rolling shaft for easy feeding materials.
6, Built-in automatic inspecting and eliminating defects.
7, 3D side-leasing-proof wall and eslatic waistline composite mechanism.
8, Built-in auto editing and correcting system.
9, Touch screen control panel with graphic man-machine interface.
10, S-shape cut of left and right waist pastes.
11, Online eslatic waistline lamination.
12, Online back sheet lamination.
13, Positioned cutting of Back sheet and front waistline paste.
14, Fully servo motor driving stacker and automatic packaging mechanism.
15, Designed and manufactured as CE regulations and standards.
Output ProductBaby diapers.
1.1 Mill - fixed rotor mill for drum former with the following featuresa) 37kw electric motor
b) Greased bearings with temperature readouts and alarm for over-temp
c) Easy removal of breaker bar
d) Chevron style rotor noise reduction style
e) Pulp feed rolls on pneumatic nip keep from jam
f) Pulp side guides and in feed tray
g) Adjustable ventilation
h) Two spindle unwind stand for pulp
i) Auto splicing of pulp rolls without line stoppage.
1.2 Drum Forming core with the following featuresa) Continues pad formation to produce pads per attached drawings
b) The pad was over wrap by tissue with calendar embossing
c) Quick changeover features between sizes
d) Guaranteed total indicated run out of +- 2mm
e) Guaranteed fluff weight variability of less than +- 5% from target
f) Dual scarfing rolls - adjustable gapping
g) Appropriate internal baffling for discrete forming
1.3 SAP systema) Volumetric sap system for sap introduction into drum former using compressed air
b) Guaranteed pad to pad weight variability to not exceed 5% from target
c) 15gram per product maximum capability
d) Operator input for various pad weights
1.4 Calendar and Embossinga) Stepped calendar section for setting pad density
b) Adjustable gap mechanism
c) Feature to prevent excessive pad growth on discrete pad
d) Adequate transfer plates between sections to assure pad integrity
e) Emboss section for diamond pattern(60 degree) embossing Torque protection
f) Torque protection
1.5 Inner leg gathera) Machine to have ribbon style ILG unit
b) Total of two adhesive heads for elastic and two for ribbon attachment to top sheet
c) Elastic unwind capable of 6 strands with 12" diameter spools
d) Easily adjustable head and strand with rules for operator documentation of good run settings
1.6 Acquisition layera) Cut and place acquisition layer applicator for placement on Pad.
b) Vacuum drum style with flex knife cutoff
c) vacuum fan
d) Knife to have automatic oilers
e) Torque protection
1.7 Leg elastic a) Elastic unwind stand with capability to run up to 8 strands of elastic on 12" diameter spools
b) Spacing as per product drawings
c) Easily adjustable mechanism for spacing adjustment from center line
d) Designed for glue heads applying adhesive directly to elastic
e) Adhesive applicator to have one pump per head
1.8 90 degree nappy core shifting applicatora) The finished nappy core will turn 90 degree on machine direction by a CAM vacuum drum
b) The pitch of the product will be adjusted and attach onto the elastic waist band
1.9 Waist banda) Application designed for elastic - nonwoven online lamination material
b) Elastic unwind stand with capability to run up to 50 strands of elastic on 12" diameter spools
c) The waist bands will be laminated with the back sheet by glue
d) Two waist bands will be seal together by Herrmann Ultrasonic system after longitudinal fold
e) Combining drum to be coated with adhesive release coating
f) Elastic with on-line cutter, totally 2 sets of cutter units
g) Torque protection
1.10 Cartoon tissue papera) Cut and place cartoon tissue paper applicator for placement on waistband.
b) Vacuum drum style with flex knife cutoff
c) vacuum fan
d) Eye mark system for position control
e) Knife to have automatic oilers
f) Torque protection
1.11 Final cuttera) Flex knife style with automatic knife oilers
b) Torque protection
1.12 Unwindsa) All unwinds to be independently controlled with servo motors following main machine speed with a tension sensing devise (dancer) providing trim.
b) Splicers have automatic feature with manual override
c) All splices will be tape
d) Splice detection sensors to see vendor splices and machine splices
e) Web break detectors provided on all unwinds
f) All webs to have automatic web guides properly designed before critical applications. Edge guides to keep web alignment within +- 1/8" of target
g) Air shafts for cores - designed for 3" I.D. cores
h) Unwinds including : Tissue\ADL\Top sheet\Back sheet\Poly film\Soft edge\Waist band non-woven
1.13 DriveMitsubishi Servo motor drive on all tooling\ transfer units and unwinding system.
1.14 Controlsa) 24V DC control circuit.
b) Power circuit according to the specification requirements of the end user.
c) Mitsubishi PLC.
d) E-stop lifeline running entire length of machine on operator and drive side.
e) E-stop circuit hardwired into all E-stop push button, guard doors and lifeline.
1.15 Operator controla) Provide hardwired E-stop mushroom style buttons at each operator station.
b) Provide normal stop mushroom style butt
d) Back sheet on line lamination with eye-mark which control the location by vision system.
e) Provide defect detecting system for the nappy pad from Keyence
1.16 Adhesive systema) Nordson Hot melt system
b) Every applicator head to have a dedicated pump or dual stream pump on dual applications
c) Control of on/off and phasing to be accomplished through Digital CAM
d) Manual purge, auto and off functions for all applications.
e) The following applications are needed
i. Leg elastic gun *2
ii. Leg elastic dual stream pump
iii. Back sheet construction glue gun
iv. Back sheet construction glue pump
v. Top sheet-core glue gun
vi. Top sheet -core glue pump
vii. Acquisition layer - Top sheet construction glue gun
viii. Acquisition layer - Top sheet construction glue pump
ix. Tissue - fluff core construction glue gun
x. Tissue - fluff core construction glue pump
xi. ILG elastic gun *2
xii. ILG elastic dual stream pump
xiii. ILG ribbon to top sheet gun
xiv. ILG ribbon to top sheet pump
xv. Waist band elastic glue gun *2
xvi. Waist band elastic glue dual stream pump
xvii. Waist band -back sheet lamination glue gun *2
xviii. Waist band -back sheet lamination glue dual stream pump
xix. Cartoon tissue paper-waist band construction glue gun
xx. Cartoon tissue paper-waist band construction glue pump
xxi. Elastic - folding top sheet gun
xxii. Elastic - folding top sheet glue pump
1.17 OEM componentsa) Web guides - BST
b) Controls/drives - Mitsubishi main PLC, touch screens and Servos
c) Photo eyes - SICK/Omron/Keyence
d) Bearings -SKF, UBC, Peer
e) Pneumatics - SMC/ARK/Airtac
f) Safety guard switches - Schmersal
g) Timing belts - TB Woods HTD style metric, Bando, Optic belt
h) Conveyor belts - Habasit
1.18 Spear parts list for baby pants machine:| Item | QTY |
| Cutting knife for fluff core cutting unit | 2 pcs |
| Cutting knife for core cutting unit | 2 pcs |
| Cutting knife for ADL cut & place unit | 2 pcs |
| Cutting knife for cartoon tape cut & place unit | 2 pcs |
| Cutting knife for final cutting unit | 2 pcs |
1. We will provide mechanical and electrical support during installation and startup of the machine at customer's facility, and 4 weeks of time at customers' site for instalation assistance, startup and training.
2. We will provide support and warranty for a period of 1 year after installation is finished.
3. we could provide the service, which covers product's design, raw material sourcing, fabrication, assembly and debugging, stated machine modification, products' upgrade and the machine line maintenance.
4.Raw material for testing and trail on charge of the buyer.
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